MB 190E 2.3-16 Turbo

Här visar och dokumenterar vi våra projekt. Endast för Mercedes modeller.
hents99
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MB 190E 2.3-16 Turbo

Postby hents99 » Mon 28 Oct, 2013 23:51

Here`s my latest project.

Mercedes-Benz 190E.
Engine: 2.3-16
Gearbox: Getrag 5-speed dog-leg
Differential: 3.07 LSD
MY1985 (only body is from 1991)

Spec list:

Exterior :
EVO1 body kit (I produce these kits)
Sepang bronze color
BBS LM wheels 18" front 8", rear 9". Tires: front 225 , rear 255

Interior:
Original leather recaro sports seats
Fully adjustable powered front seats
4x powered windows
2x seat heating
Powered sliding roof
Cruise control
Gauges : Oil temp, boost , and voltmeter.
VEMS LCD screen to display the engine operation parameters
Becker traffic pro stereo


Engine :
Overhauled the stock engine.
CR 10.5
Stiffer engine mounts
7075 aluminum lightweight pulley with a trigger wheel.
Camshaft position sensor. Originally this engine has distributor.
VAG ignition coils - Bremi 4pcs
3 - wire bosch idle air valve.

Engine management:
VEMS
New wiring harness
Sequential ignition
EGT and Wideband Lambda
MAC electronic boost control solenoid


Inlet:
45mm ITB`s from GSXR 750
Turbo plenum with full-radius trumpets.
Billet fuel rail and fuel pressure regulator.
4 bar FPR
980cc Bosch EV14 injectors.
AN6 fuel lining.
Custom Vacuum terminal.
Tial 50mm blow off.


Exhaust:
Turbo manifold made of seamless pipes.
Graphite coated exhaust wrap.
Precision 6265 Billet turbocharger.
Turbosmart 50mm wastegate.
3 " stainless steel downpipe .
Stainless steel exhaust system.
Simons+Martelius rear muffler.

Drivetrain :
Billet flywheel ~ 4.3kg
Alcon 184mm 3 -disc clutch
Hydraulic bearing
Stainless steel shifter rods with bearings instead of bushings.
Shortshifter
LSD spring block.


Brakes:
The front: 4piston callipers ML430
345x32mm discs. Central parts machined out and replaced with billet aluminum hubs.
Rear brakes from W124 320TE
Goodridge stainless steel braided brake hoses .
ATE blue racing brake fluid


Suspension :
H & R Cup kit suspension.
Delrin front control arm bushings .
Delrin rear subframe bushings.
Other bushings are new OEM parts.
Bearings from SKF.


Cooling system :
450x550x60mm custom radiator.
2x 10 " electric fans .
300x300x100mm custom intercooler
13-row oil cooler

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Elbe Engineering billet fuel rail and billet FPR housing.
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Alcon clutch and my Elbe Engineering flywheel.
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Elbe Engineering hydraulic clutch release bearing - it`s again my own designed and produced. 7075 anodized alloy with heavy duty replaceable bearing.
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Exhaust system. Too loud for me. I have to change it.
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BBS LM wheels are from BMW so I had to change PCD and ET. 7075 alloy.
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Old rods vs new rods.
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Engine mounts:
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Precision turbo:
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Front brakes:
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Intake welding:
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Downpipe:
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Engine:
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I`m going to replace all pulleys. New pulleys will be 7075 anodized alloy.

This is crank pulley I use:
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Adjustable camber plates:
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G300TD ; MB 560SEC Turbo ; MB 190E 2.3-16 ; 2xMB 190E 2.5-16
http://www.elbe.ee - performance parts, chiptuning - trucks, cars and others. AdBlue removal.
http://forum.savarturbo.se/viewtopic.php?f=21&t=78840

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F.R.A.S
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Posts: 107
Joined: Fri 23 Aug, 2013 17:47
Location: Ronneby/Karlskrona
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Re: MB 190E 2.3-16 Turbo

Postby F.R.A.S » Mon 28 Oct, 2013 23:59

Waoooh, great project.

Love the ITB :-D
Jag har maxat allt jag har ägt. Cykel, moped, cross, motorcykel, dieselbilar och bensinbilar. Jag har snurrat så fort jag har kunnat på bakhjulen när jag satt i rullstol och jag har sprungit så fort jag har kunnat när det har behövts. Jag har skrikit så högt det går och jag har viskat så lågt det har gått. Och har det inte gått åt helvete så har det inte varit maxat och då har jag gjort det igen.

F-tune Performance
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TFR
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Joined: Fri 10 Feb, 2006 23:56

Re: MB 190E 2.3-16 Turbo

Postby TFR » Mon 04 Nov, 2013 02:35

Nice work. But you should start to answer your emails. I have sent you about 15 emails the last 6 months and i have never got an answer.

You said you had started on new intake flanges in may!!!!!!

(Since you dont answer any of my email i had too post here)

hents99
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Posts: 94
Joined: Fri 29 Dec, 2006 21:41
Location: Estonia
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Re: MB 190E 2.3-16 Turbo

Postby hents99 » Mon 04 Nov, 2013 10:00

Sent you another email.
G300TD ; MB 560SEC Turbo ; MB 190E 2.3-16 ; 2xMB 190E 2.5-16
http://www.elbe.ee - performance parts, chiptuning - trucks, cars and others. AdBlue removal.
http://forum.savarturbo.se/viewtopic.php?f=21&t=78840


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